Laser System/

LBS-M

Spot shape: Square, rectangle, ring, circle
Beam type: Flat top light, high gloss
Laser power: 60, 100, 150, 200(W)
Wavelength: 975(nm)
Spot size: 100 * 100 ~ 300 * 300(μm)
300 * 300 ~ 900 * 900(μm)
900 * 900 ~ 2700 * 2700(μm)
Spot uniformity: Over 95%
Laser head size: 122 * 40 * 220  (mm)
Laser size: 456 * 397 * 146(mm)

 

Click to download the product manual


The LBS-M laser bonding system is commonly used in the semiconductor and electronics industries to replace existing massive reflow soldering (MR) processes, equipped with ultra high speed closed-loop control pyrometers. Compared to massive reflow soldering and hot pressing bonding, the LBS-M laser bonding system has multiple advantages:
① short heating process, strong targeting, and higher productivity;
② The heating process is more efficient and energy consumption is lower;
③ Higher quality solder joints, smaller warping, lower thermal stress between the chip and substrate, and no thermal stress outside the bonding interface, reducing the risk of chip damage;
④ Suitable for more types of substrates, thus achieving narrower spacing applications.
In addition, the control software used in the entire system – LASCON ® Software, with real-time temperature measurement and adjustment of laser energy function, universal TCP/IP protocol for easy integration by customers; The software script writing process is simple and easy to get started, making the use and operation of the laser system more convenient and efficient; Can save 500000 processes and 255 process control scripts.

  • Product Details
  • Product parameters
  • Software
  • Application

1、 Compared to massive reflow soldering and hot pressing bonding, laser assisted bonding has multiple advantages:

① Higher yield rate.
High thermal stresses results in bending which causes 3 types of poor quality solder joints:
①Non-wet joints. Seen in schematic 1 edges and 2 middle.
②Streched joints. Seen in schematic 1 and 2.
③Bridge joints. Seen in schematic 1 middle and 2 edges.
Low thermal stresses results in healthy joints.
② The heating process is short, targeted, and can bring higher production efficiency; The heating process is more efficient and consumes less energy.
(Comparison of temperature curves between laser assisted bonding and reflow furnace processes)

 


2、 Product advantages:

1、Temperature control

Lascon® controller is connected to the laser. It allows for fast, precise, and accurate material surface temperature control.

The figure shows that the laser system changes the laser temperature through high-speed closed-loop control of the pyrometer feedback, achieving the predetermined temperature curve.
2.Uniform and shaped laser spot

Our top hat beam profile has high beam uniformity. Sharp contours prevent damage to surrounding areas.

Plastic shaped light spots and compatible products.
Laser system specifications
Serial Number
Parameter
Unit
Details
1
Laser power
W
60, 100, 150, 200
2
Wavelength
nm
975
3
Power adjustment range
%
0~100
4
Pilot light
Yes
5
Fiber core diameter
µm
200 or customized
6
Numerical aperture
0.22
7
Fiber length
m
3, 5 or customized
8
Connector
SMA905 or D80
9
Input voltage
V
200~240(50-60Hz)
10
Operating mode
Continous wave (CW)
11
Maximum modulation frequency
Hz
20000
12
Control mode
External control touch screen, RS232 serial port, analog AD
13
Dimensions (L×W×H)
mm
456 * 397 * 146
14
Weight
Kg
10.5
15
Cooling method
air cooling
16
Working temperature
15-30
17
Storage temperature
5-50
18
Cooling requirement
10 cm open space around it
19
Laser safety class
DIN EN 60825-1, class 4
Laser head specifications
Serial Number Parameter Unit BSH500
1 Power limit W up to 500
2 Spectral range nm 975
3 Optics 1″, AR coated, 23mm max aperture
4 Fibre connector FSMA905, D80, LLK-A (connection of various fibre laser collimators available)
5 Fibre diameter µm 100 – 600
6 Numerical aperture 0.22
7 Pilot laser Class 2. Wavelength 650nm +/- 10nm, via fibre coupled pyrometer
8 Ambient temperature 5-55 for operation, no condensation
9 Dimensions mm 122 * 40 * 220
10 Weight kg 1.4
11 Protection IP50
12 CE label According to EU directives for electromagnetic immunity
13 Conformity The RoHS Directive 2011/65/EU of 2011-06-08 with supplement from 2015-03-31 is fulfilled
14 Camera USB2.0 1280 x 1024, coaxial with pyrometer and laser
15 0.8kg without the camera
Controller specifications
Serial Number
Parameter
Unit
Details
1
Temperature range
100 – 2200
2
Spectral range
µm
1.65 – 2 / 1.65 – 2.5
3
Accuracy (e=1, t90=1s, T=25℃)
< 1500℃ 0.3% +/- 2K
4
Repeatability
0.1% +/- 1K
5
Resolution
0.1
6
Response time
ms
1
7
Emissivity
0.01 – 1
8
Analog output
V
0-10 (16Bit configurable using software)
9
Power supply
24V DC, max. 2A
10
Data storage
internal, 500.000 processes, 255 process control scripts
11
Optical fibre length
m
3, 5 or customized
12
Ambient temperature
max 40
13
CE label
According to EU directives for electromagnetic immunity
14
Conformity
The RoHS Directive 2011/65/EU of 2011-06-08 with supplement from 2015-03-31 is fulfilled
15
Software
LASCON® software
16
Position
Coaxial

LASCON® is the process monitoring system with probably the largest distribution in the laser industry. More than 1500 users worldwide in industry and research monitor and regulate their laser processes with LASCON®.

The LASCON Process Manager uses the infrared or 2 color pyrometers to measure the temperature on the workpiece 10,000 times per second and compares the measured temperature with a specified setpoint temperature. From the difference, the systems calculated the rated power for the laser system. This laser system is controlled by an analogue signal so that any laser system can be used with analog voltage power input. But it can also control inductors and other heat sources. The processes are monitored, stored and visualized. The process data of each process can additionally be exported automatically to an external server. Easily programmable scripts can be used to set monitors around setpoint temperatures to create an error signal if the measured temperature is not within the temperature monitor. Especially for laser soldering, the solder wire feeder can also be parameterized and started by software from the script.

Semiconductor applications

The rapid development of the semiconductor industry requires achieving smaller spacing, thinner substrates, and high-quality chip bonding. Laser assisted bonding technology is suitable for advanced semiconductor packaging with high demand for precise heating control in speed, accuracy, local and even extremely small areas. Compared to traditional reflow soldering and TCB, laser assisted bonding does not require additional measures to avoid thermal expansion. It has obvious advantages in bonding temperature, operation time, and heat affected zone size, making it the best choice for direct bonding of high-precision chips.

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